Manufacturing Process

1. Select wood types and wood shapes.

2. Confirm the selected wood and wood color.

3. Process and clean wood. After cleaning, the wood will be smoother and they may be some deviation from the originally confirmed wood, and impurities will be removed. Generally, the edges of cut natural wood are burned black for better effect. Please note that if there are no special requirements, it will usually be in accordance with the original drawing.

4. Brush paint or apply resin. Resin application can effectively keep bacteria and dust away and reduce the formation of air bubbles in the subsequent procedures.

5. Trim and shape the wood to the required dimensions.

6. Prepared the resin in the color designed by the customer. After stirring, use a vacuum machine to remove the small bubbles from the design. This process usually takes around 30-60 minutes.

7. Pour the resin in layers. When large bubbles rise to the surface, remove them with a blowtorch. Repeat this for every layer. Generally, 3 - 5 layers of resin are needed based on the thickness you want. For an ocean - wave effect, more layers might be necessary. Each layer takes around 2 days to solidify, and the final layer might take a bit longer.

8. Remove the cured piece from the mold.

9. Polish the redundant wood until it’s flat.

10. Sand the surface and then apply a varnish that is resistant to scratches. Repeat this process five to six times, and each time sand the surface and seal any holes.Before applying the first coat of varnish with a brush for better penetration, use a thinner to clean the surface and enhance the color.

11. Inspect and add resin where it is deeded. Then, polish and grind the protruding parts.

12. Use a spray gun for the final coat of paint. It’s better to spray paint in a dust-free workshop, as there will be less dust floating around.

13. Check product quality. If there are no problems, proceed with packing.